Unforeseen stoppages of conveyor systems results in downtime and can be very costly! By monitoring the status of a conveyor remotely, maintenance personnel can act on stoppages in time to avoid processes ending up without raw materials.
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The Elpro 105 range of telemetry modules is ideal for this application as it comes with digital, pulse and analogue inputs to interface to a wide range of sensors.
These modules can then be interfaced to PLC's or SCADA systems to alarm in the event of a stoppage or log the time for analysis afterwards.
A mining company transports its ore via a 17km long conveyor.
They fitted Elpro industrial wireless units to each section of the conveyor to measure roller bearing temperature.
Overheating bearing alarms are transmitted back down the conveyor to the mine as an early-warning to allow planned maintenance of the conveyor.
The Elpro wireless units are battery powered. The wireless system also acts as an independent backup for conveyor safety trip and sectional interlocking (see diagram).